Laser Welded Cold Bending Machine Step Beam Medium Duty Continuously Produced

The existing step beam(step beam roll forming machine) structure consists of a beam body enclosed by steel plates with a p-shaped cross-section(step beam bending machine), and the two ends of the steel plates are provided with flanges.

In this way, during the production process, after the beam is bent, the seam between the two flaps needs to be spot welded in order to complete the production of the product, requiring the use of a variety of equipment, which not only has a low production efficiency but also a complex production process.

In large warehouses(warehouse system roll forming machine), in order to improve the utilisation of space, it is often necessary to use heavy-duty shelving(heavy-duty shelf system roll forming machine). Currently, the existing heavy-duty shelving, its structure mainly consists of layer plates, columns, p-beams and inclined support structures. Step beams(step beam roll forming machine) are mainly used to support the layer plates, when the installation is completed, the layer plates are placed onto the step beams(step beam rollformer) and the layer plates can be installed onto the shelves.

Flow chart:

Manual decoiler--Guiding--Leveling--Hydraulic punch--Roll forming machine--Welding--Hydraulic cut--Out table

This step beam production line uses wall plate construction, chain drive and is therefore more economical. The line retains the automatic traverse section so the customer can still produce multiple sizes of step beams. The complete line includes all components from uncoiling, forming, welding, shearing and discharge tables. No further economic investment is required by the customer at a later stage. We give a 2-year warranty on the whole machine and a 5-year warranty on the motor, forming rollers and shafts. In addition, we offer multi-language touchscreens for use in small language countries, such as Spanish and Russian. With the COVID epidemic, many companies are starting to buy their own equipment to produce profiles so that they can better control costs and maximise profits, and shelving roll forming machine is a good investment.

Welding explaination:

There are two types of P-beam welding, a non-continuous spot weld and a continuous full weld. Both of these are more commonly used. When a customer requires a production speed of 10-15 metres per minute, we use a laser welding machine. At this point the forming machine must be non-stop and therefore the tracking shear is also used in the configuration.

Pictures of components:

Manual decoiler

Roll forming machine

Roll forming machine

Welder

Contact with LINBAY MACHIENRY to get more details about this production line!

LINBAY MACHINERY we are located in Wuxi city, Huishan District which is known for the quality of its steel and fine craftsmanship. Our factory has 2 machining center work shop, two assembling workshop and 2 profile producing work shop. In total, our factory covers an area of 10,000 ㎡. Our main production is roll forming machine, specially cable tray roll forming machine, strut channel/Solar photovoltaic stents roll forming machine, din rail roll forming machine, highway guardrail W beam/thrie beam roll forming machine, wire mesh fence post roll forming machine, scaffolding plank roll forming machine, upright rack roll forming machine, box beam roll forming machine, step beam roll forming machine, steel frame roll forming machine and roof panel roll forming machine. We are founded in 2012, we almost have 10 years production experience, however our boss and our design engineers have been working over 20 years in this machine and have been over to more than 80 countries to install our equipment. We are being the most professional manufacturer of roll forming solutions.

As always we are focus con the machine for customized profiles and special profiles, and will do all we can to make this business relationship a success. With 10 years’ experience, the smallest profile that we have made is smaller than a pen, the precision that we have met is just +/-0.1mm, the run-out range of the rollers is only +/- 0.03mm, also we succeeded in making a 90°roof panel profile. We make unremitting efforts to satisfy our customers with the profile that other supplier aren’t able to do.

Our secret to producing this such high-precision roll forming machine is that we use Germany application Copra to make our design and 3D simulation function to ensure the profile. Besides, our factory has its own production line, from punching molds to forming rollers, each mechanical part is completed independently by our factory self. We strictly control the accuracy at each step from design, processing, assembling to quality control, we refuse to cut corners.

Our sales department is also excellent. We are proficient in machine knowledge. Our sales engineers can give the best offer for our customers according the requirement and budget. In addition to speaking English, we also have salesman who speaks Spanish and other speaks Russian. Our customers are mainly in USA, Middle East, Latin America, Russia, and some Asian countries. We know well the requirements of customer who has high-standard with his machine, and we offer it and make it perfect. About the quality, we are confident to give 2 years for whole production line 5 years for rollers and shafts as warranty period. If there will be any quality problems caused by non-human factors, we will handle it totally for free for you, so that you will have no worries after sales.

Our company has a wealth of experience and qualifications. We have CE certificate to export to European countries, we have ISO certificate to cooperate with Saudi customers for SABER certificate to facilitate customs clearance, our equipment meets HQTS standards and can provide COI certificate for export to Iraq, our equipment meets Canadian standards and can provide CSA certificate.

LINBAY is trusty and responsible and we are your first choice of roll forming machine.